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Cubic boron nitride for the tough cases

By Hartmetall-Werkzeugfabrik Paul Horn GmbH
29. August 2022

Paul Horn GmbH is expanding its tool portfolio for machining hard materials and other steels. The tools equipped with cubic boron nitride (CBN) offer optimized machining of nickel-based as well as other superalloys and powder metallurgical and hardened steels. The high hardness cutting material CBN shows its strengths in high cutting performance in smooth cutting as well as in interrupted cutting in hard turning and grooving.

With the inclusion of the extensions in the standard program for the Supermini 105, Mini 11P, 229 and 315 systems, Horn offers the user fast delivery of the desired tool systems through stockholding.

The Supermini system is available in left and right versions with different corner radii. The CBN-tipped variants are suitable for internal machining from a diameter of 2mm. Furthermore, different projection lengths of the solid carbide base bodies are available. The tools of the Mini family are used from an inside diameter of 6.8mm and are also available in left and right-hand versions. The single-bladed tool type 315 is suitable for external grooving operations from a grooving width of 0.5mm. In the case of the System 229 cutting insert, the previous CBN substrate CB 50 is replaced by the higher-performance substrate CB 35. The cutting inserts are stocked with two different corner radii and cutting widths from 3mm to 6mm.


CBN is the second hardest known material after diamond. Tools made of CBN wear much more slowly than other cutting materials when used appropriately. On the one hand, this makes it possible to achieve higher form and dimensional accuracy, and on the other hand, hard materials (steel up to 70HRC) can be machined reliably. There are no different grades of CBN. Differentiation is based on the CBN volume fraction, the fillers, the grain size and the ceramic/metallic binder phase (cobalt/nickel). This results in different CBN substrates. Hard machining with CBN cutting materials is mostly done dry. This is possible because the cutting material has a high high-temperature strength and the high temperature within the chip formation zone has a positive effect. Insufficient supply of the cooling lubricant or interruptions in cutting lead to high, thermally induced stresses in the microstructure of the insert. This can lead to cracks in the microstructure and thus destroy the insert under certain circumstances. In hard machining, most of the heat generated in the shear zone is dissipated via the chip. While carbide already suffers a massive loss of hardness at around 800˚ C, the hardness of CBN still remains almost unchanged at up to 1,200˚ C. Another important advantage is the chemical resistance, especially at the prevailing temperatures.


Source | Paul Horn/Sauermann