Gleason impressively demonstrates how the process from gear design to production can be made efficient and seamless. At the core is the latest version of the KISSsoft® design software for gear components and complete gearboxes, now enhanced with the KISSsoft System Module. This integration enables realistic simulation of complete drive and gear systems, significantly accelerating and simplifying the development phase—experience it live at the booth.

The Phoenix 100C bevel gear cutting machine offers a fast and user-friendly solution for manufacturing highly precise bevel gears for robotics and industrial applications. The Coniflex Pro production system for differential gears sets new standards in closed-loop control: reduced surface stresses and tooth root loads, combined with improved noise, vibration, and harshness (NVH) performance.

The Genesis 280HCD hobbing machine combines hobbing, chamfer hobbing, and shock-tooth chamfering in a single process, ideal for both large series and agile small batches. The compact 100PSiC power skiving machine performs both skiving and hobbing with sequential radial chamfering in one operation—even on geometries with interference contours.

With the new 175GMS nano Gear Metrology System, Gleason presents a solution for ultra-precise gear measurement at the nano level. Using a non-contact measuring method and advanced evaluation tools like Advanced Waviness Analysis and KTEPS software for predicting kinematic transmission errors, it enables fast and reliable analysis of noise sources and surface defects.

The QFS Quick-Flex system allows tool changes in under 30 seconds—saving valuable production time. Additionally, Gleason showcases the latest hydraulic and mechanical clamping solutions, guaranteeing highest precision and ease of use across a broad range of applications.

Completing the offering is an extensive tooling program: high-performance tools for hard finishing (grinding & honing), carbide skiving tools for all machine types, as well as HSS and carbide hobs “Made in Europe,” including hobs for worm gears and large-module gears.

Moreover, Gleason Global Services presents state-of-the-art digital maintenance tools, practical modernization programs, and premium support—to maximize machine availability and efficiency throughout the entire lifecycle.

Visit Gleason at EMO 2025, booth D18, Hall 13, Messe Hannover.