Efficient and flexible: Kapp Niles presents new profile grinding machine
Great flexibility in a compact design: The new KNG 5P expert profile grinding machine from KAPP NILES is perfectly suited for the precise machining of external and internal gears. As an evolution of the established ZE series, it combines the proven advantages of its predecessor with numerous additional options. “The KNG 5P expert can be used for a wide range of applications and enables efficient operation with excellent gear quality,” emphasizes KAPP NILES product specialist Boris Maschirow.
Ergonomic Operation
The KNG 5P expert stands out for its exceptional ease of setup. To change the dressing roll, the directly driven dressing spindle swivels into an ergonomic position, allowing dressing tools to be conveniently replaced from outside the machine. The optimized tailstock support with a stroke of 850 mm and an additional swiveling tailstock with infinitely adjustable center pressure up to 2,000 N significantly extends the range of applications for between-centers clamping.
Versatile Applications
From gears and pinion shafts to worms, the KNG 5P expert can grind a wide variety of workpieces with gear widths of up to 670 mm. The powerful grinding spindle features a direct drive with speeds up to 9,500 rpm and torque up to 64 Nm, allowing the use of grinding wheels with diameters ranging from 60 to 350 mm.
The rotary table, with a diameter of 400 mm, electric direct drive, and deep bore for long shafts, is generously dimensioned. Despite its wide application range and robust main components, the machine requires very little floor space thanks to its compact design.
Additional Options
Demanding modifications can be produced highly efficiently and with minimal twist using 5-axis-interpolated grinding via an open swivel axis in double flank grinding mode.
When grinding worms, the dressing arm swivels completely out of the working area of the grinding slide, allowing full use of the 675 mm stroke.
The machine can be equipped with automatically CNC-controlled coolant nozzles. Additionally, the KNG 5P expert can be fitted with a loading hatch to enable automated loading.
“With the KNG 5P expert, we are consistently advancing our long-standing success model – the ZE series. In addition to all the proven advantages of this established range, the new profile grinding machine impresses with additional and new options that provide users with maximum flexibility,” concludes Product Specialist Boris Maschirow.
Source: KAPP NILES
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